Planning

Find bottlenecks before they stop production

Rough-cut capacity and material planning, scenario modeling, and throughput forecasting.

  • RCCP gives managers a complete view of production load by days, weeks and months
  • Instantly see critical materials, resource shortages or overloads
  • Multi-scenario simulations compare options and test changes before you commit

+20%

Improved capacity thanks to early detection of bottlenecks

-30%

Fewer material shortages through MRP and safety stock management

+25%

More accurate forecasts with scenario modeling

How it works

See ahead — act with confidence

The system shows capacity loads and material needs before problems arise, helping you choose the optimal scenario.

Planning board: demand, forecast and supply balanced into one plan

Rough-Cut Planning

Resource and material requirements calculated by days/weeks/months.

Dependent demand analysis

Identification of bottlenecks and critical materials.

Scenario modeling

Parallel calculations for different what-if cases.

Simulation forecasting

Assessing the impact of changes on throughput.

Scenarios, capacity modes and labour

Plan the same demand several ways, then compare the consequences before anyone touches a machine.

  • ASAP, JIT and custom scenarios calculated in parallel
  • Finite or infinite capacity, chosen per work centre
  • Alternative work centres considered when the primary one is loaded
  • MRP with supplier lead times, planned supplies and safety stock
  • Labour requirements by profession and grade, plus subcontracting demand

Roles

What will you gain?

Resource load forecasting

See capacity utilization days, weeks, or months in advance.

Early bottleneck detection

Spot critical resources and materials at the planning stage, not in crisis.

Scenario analysis for better decisions

Compare alternative plans and pick the best one.

Scope

What's in the box?

Rough-Cut Capacity Planning (RCCP)

Workforce requirements planning with constrained/unconstrained availability models

Material planning (MRP) with supply and safety stock consideration

Automatic detection of bottlenecks and critical materials

Scenario modeling for simulation analysis and decision-making

Parallel calculations for multiple scenarios

Calendars for shifts, holidays, and maintenance schedules

Throughput forecasting for production

Visualization of resource load by days, weeks, months

Built for real production

More control where manufacturers feel the pain

Practical capabilities that remove rework, hidden delays and spreadsheet handoffs from daily operations.

Batch rules that match the shop floor

Split demand by batch, container or production multiple instead of forcing one planning rule.

Included from Advanced

Compare plans before releasing one

Keep schedule versions, review the impact and release the plan the team agreed on.

Included from Advanced

Why it matters

What planning teams get

Improved capacity

Early detection of bottlenecks keeps schedules realistic.

Fewer material shortages

MRP and safety stock management catch shortfalls before they bite.

More accurate forecasts

Scenario modeling lets you test decisions before committing resources.

Customers

Trusted with their planning

Scenario modeling gave us the ability to test different plan versions. It really saves resources.

Liam B.

Planner

For me, the key is confidence that orders will be fulfilled. The system provides a transparent picture of capacity load.

Noah W.

COO

Before, we only saw problems when they turned into crises. Now bottlenecks are visible right in the plan.

Oliver S.

COO

Before, we only saw problems once they turned into a crisis. Now bottlenecks are visible right in the plan.

James W.

COO

FAQ

Frequently asked

Detect and eliminate bottlenecks at the planning stage — start rough-cut planning in your production today with factory.online